Turn off the engine before servicing the battery. Place outboard on center line of transom. If necessary, adjust float level by bending float hinge. Service Manual Mercury Mariner Outboard 4 5 6 Hp 4-stroke covers every service and repair imaginable. Customer Service Mercury Marine Outboard Service Manuals - The Service Manual Vault has made every effort to make your Mercury outboard service manual shopping experience as easy as possible. This Factory Service Repair Manual offers all the service and repair information about Mercury Mariner 4hp , 5hp , 6hp 4-Stroke Outboards. Tilt lock pins Tilt pin track Lubricate the throttle and shaft cables, moving components and pivot locations.
These days it is not uncommon for people to own a boat. Owners will, therefore, understand their knowledge and consult a professional when it goes beyond their scope. Position pre-wetted decal on wetted surface and slide into position. V-6 Cylinder, Two Cycle, Direct Injected. Remove end cap and armature from starter housing.
Adjust throttle link rod to a length of 21. This outboard has three shallow water drive positions to allow you to tilt the To release your outboard to a lower transom angle setting, stop engine and tilt outboard up to prevent hitting bottom. Use the appropriate troubleshooting techniques previously mentioned to find the faulty component in the charging system. Set meter to Voltage scale. All other models use a homogenized charge. This service manual has detailed illustrations as well as step-by-step instructions. If your plastic card is not received within 30 days from date of new product sale, please contact your selling dealer.
Verify that wire connections are tight and free of corrosion. An anode Anti-Corrosion Grease or 2-4-C Marine Lubricant with Teflon. Mercury 2-Stroke Outboard Boat Motor Service Manuals Please visit our brand new to see a complete list of all available Mercury 2-stroke outboard service manuals. Use an ohmmeter and perform the following tests. Park Industrial, de Petit—Rechain, Belgium complies with the requirements of the following. Secure propeller nut to the shaft with cotter pin. Surrounding this bubble is air supplied by the transfer system.
The anode requires periodic inspection especially in salt water which will accelerate the erosion. Spark plug Lubrication Points 1. Disconnect remote control wiring harness and instrument panel connector 2. Flywheel Holder 91-52344 91—52344 54964 2. If the filter appears to be contaminated, remove and replace. Clean decal contact area with a 1:1 mixture of isopropyl alcohol and water. The fuel required for combustion is forced into the cylinder through an injector placed in the top of the cylinder head.
Carefully Use a Mercury Precision or Quicksilver accessory or equivalent flushing follow all fuel system service instructions. Place end of shift cable on shift lever pin and lock in place with cable retainer. Place a mark on tilt tube 6. Disconnect and isolate spark plug leads. Disconnect emergency stop switch leads from engine wiring. Pour alcohol into carburetor throats alcohol will absorbed water.
Center Main Bearing Journal 20. Do not lose brush springs. Continue going over the decal surface until all wrinkles are gone and adhesive bonds to the cowl surface. Spark Gap Board 91-850439 55117 5. Labor performed by other than an authorized dealer may be covered only misunderstandings regarding warranty coverage. Just shifting the outboard into.